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How do you read a machine's datasheet? Power, weight, capacity and force

Grupo ConstruMarket technical teamUpdated 6 min read

Komatsu PC200-10M0 CE excavator

Short answer

A datasheet is read by finding first the number that decides your job and then the fine print saying how it was measured. Power can be net (what reaches the work) or gross (the engine's without some loads): only compare like with like. Operating weight includes operator, fuel and standard equipment that the datasheet details. The bucket is measured heaped. On skid steers, rated operating capacity is half the tipping load. And digging force changes with the standard: on the same Komatsu PC200-10M0 CE, the datasheet gives 138 kN under one and 149 kN under another.

Simulator: fill the bucket by density

First, the number that decides your job

A datasheet has dozens of figures and they rarely all matter. Before comparing brands or models, decide which one rules on your site; the rest are tie-breakers.

Which datasheet number do I check first?
Which datasheet number do I check first?Depending on the job, the datasheet figure that decides: depth and force for digging, bucket and tipping load for loading, rated capacity for lifting, weight and dimensions for transport.What will you do with the machine?IF…DigTHENMaximum depth anddigging forceIF…Load trucksTHENHeaped bucket, dumpheight and tippingloadIF…Lift and move loadsTHENRated operatingcapacity or liftchartIF…Move it betweensitesTHENOperating weightand transportdimensionsIF…Run attachmentsTHENHydraulic flow andpressure

What will you do with the machine?

  • Dig → Maximum depth and digging force
  • Load trucks → Heaped bucket, dump height and tipping load
  • Lift and move loads → Rated operating capacity or lift chart
  • Move it between sites → Operating weight and transport dimensions
  • Run attachments → Hydraulic flow and pressure

Power: net or gross, and under which standard

Gross power is the engine's measured without some of the loads it carries on the machine; net is what's left with the fan, alternator and other equipment running. Net is always lower and is the one closer to what the machine does. Each datasheet says which standard it used.

On the Komatsu PC200-10M0 CE excavator datasheet, gross is 110 kW (148 HP) per SAE J1995 and net is 103 kW (138 HP) per ISO 9249 / SAE J1349. On the WA200-6 wheel loader's, 95.2 kW gross and 94 kW net, with a note: at the radiator fan's maximum speed, net drops to 91 kW. Some datasheets only give gross: the WB93R-5E0 backhoe's gives 74 kW (99.2 HP) under SAE J1995 and ISO 14396, which are gross-power standards.

The rule: compare net with net or gross with gross, at the same rpm. If one datasheet gives kW and the other HP, 1 kW is 1.341 HP.

  • Net: ISO 9249 or SAE J1349 (as Komatsu datasheets label it).
  • Gross: SAE J1995 or ISO 14396.
  • Check the rpm: “@ 2,000 rpm” is part of the figure.

Operating weight: what it includes

Operating weight is the machine ready to work, and the datasheet says what counts. On the PC200-10M0 CE it includes the 5,700 mm boom, the 2,925 mm arm, a 0.8 m³ bucket heaped per ISO 7451, lubricants, coolant, a full fuel tank, the operator and standard equipment. That's why the catalog gives it as a range, 19,900 to 20,500 kg: it changes with track shoe width. The Komatsu SK820-5E0 skid steer weighs 3,080 kg with a 75 kg operator per ISO 6016.

That number is for three things: knowing which truck or lowboy carries it, knowing whether the ground or a slab will hold it, and comparing machines in the same class. Careful: a heavy attachment, extra counterweight or a long arm changes it.

Komatsu PC200-10M0 CE excavator in profile

Bucket capacity: heaped, and density

The bucket is measured heaped: filled with a crown, under the standard the datasheet cites. The WA200-6 loader runs a 2.0 m³ heaped stockpile bucket, and the PC200-10M0 CE buckets from 0.80 to 1.00 m³, per their datasheets.

Cubic metres don't tell you how much the load weighs. For that, multiply by the material's density: a bucket of loose soil is not a bucket of rock or wet sand. A big bucket with dense material can exceed what the machine carries safely.

How much it lifts: rated capacity and tipping load

Tipping load is the weight at which the machine starts lifting its rear wheels: it's a limit, not a working figure. What you work with is less.

On skid steers, rated operating capacity is half the tipping load. The Bobcat S570 lists 944 kg rated capacity and 1,888 kg tipping load per ISO 14397-1, on bobcat.com; the Komatsu SK820-5E0, 900 kg and 1,800 kg per ISO 14397.

On wheel loaders, the datasheet gives static tipping load straight and with the machine articulated. On the WA200-6: 8,655 kg straight and 7,445 kg articulated 38°, with lubricant, coolant, full tank, cab and operator. Articulated, it tips sooner: that's why you load with the machine straight.

On excavators you check the lift chart. The PC210-10M0's states that its rated loads don't exceed 87% of hydraulic capacity or 75% of tipping load. A chart figure holds for that reach, that height and that equipment; outside them, it doesn't.

Digging force: same machine, two numbers

Digging force tells you how hard the bucket or the arm breaks material out. The number depends on the standard used, and the same datasheet shows it: on the PC200-10M0 CE, with the 2,925 mm arm at maximum power, bucket digging force is 138 kN per SAE J1179 and 149 kN per ISO 6015. It's the same machine.

So between two datasheets, compare the same standard and the same configuration: arm, bucket and power mode.

The same excavator, two standards
The same excavator, two standardsBucket digging force of the Komatsu PC200-10M0 CE with the 2,925 mm arm at maximum power: 138 kN per SAE J1179 and 149 kN per ISO 6015.SAE J1179138 kNISO 6015149 kNSource: official Komatsu PC200-10M0 CE brochure.
  • SAE J1179: 138 kN
  • ISO 6015: 149 kN
  • Source: official Komatsu PC200-10M0 CE brochure.

Hydraulic flow: what attachments need

If the machine will run a breaker, sweeper or auger, the figure is hydraulic flow in L/min, plus pressure. The Bobcat S570 gives 64.7 L/min standard flow and 101.1 L/min with optional high flow, per bobcat.com. The attachment has its own datasheet with the flow it needs: the two numbers have to match.

Why two datasheets for the same model don't match

It happens often and is rarely a mistake: the configuration, country or year changes. The PC200-10M0 CE's 4-page sheet gives 20,300 kg operating weight, and its brochure a range of 19,900 to 20,500 kg depending on track shoes. The same machine can come with another bucket, arm, tires or engine depending on the market.

So, to decide, ask for the official datasheet of the configuration you're being quoted, with its serial number when it's used. On grupoconstrumarket.com product pages, when the manufacturer publishes it, there's a link to its official datasheet.

Summary: what to choose

If your case is… then choose…
If…Then…
You're comparing powerNet with net, gross with gross, same rpm
You're comparing operating weightRead what's included: bucket, arm, shoes, operator
You're comparing bucketsHeaped, and multiply by density
You need to know how much it liftsRated capacity or lift chart, never the tipping load
You're comparing digging forceSame standard (ISO 6015 or SAE J1179) and same configuration
You'll run attachmentsMachine flow ≥ what the attachment needs

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Common mistakes

  • Comparing one's gross with another's net

    Gross always comes out higher: it looks like more machine without being so.

  • Working at the tipping load

    It's the point where the machine starts to tip. You work with rated capacity or the lift chart.

  • Mixing force standards

    On the same PC200-10M0 CE, bucket force is 138 kN under SAE J1179 and 149 kN under ISO 6015.

  • Thinking operating weight is what goes on the truck

    An attachment, extra counterweight or a bigger bucket change it.

  • Reading only the bucket's m³

    Without the material's density you don't know what the load weighs.

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Frequently asked questions

What's the difference between net and gross power?

Gross is the engine's without some of the machine's loads; net is what's left with the fan, alternator and the rest running. Net is lower. On the Komatsu PC200-10M0 CE: 110 kW gross and 103 kW net, per its datasheet.

What does a machine's operating weight include?

Each datasheet says. On the Komatsu PC200-10M0 CE it includes the standard boom, arm and bucket, lubricants, coolant, a full fuel tank, operator and standard equipment.

What is a skid steer's rated operating capacity?

The load it works with safely: half the tipping load. On the Bobcat S570, 944 kg rated capacity and 1,888 kg tipping load per ISO 14397-1.

What does a heaped bucket mean?

That capacity is measured with the bucket filled with a crown, under the standard the datasheet cites. It's the standard way to state bucket capacity.

Why does digging force change between datasheets?

Because it's measured under different standards and configurations. On the same PC200-10M0 CE, bucket force is 138 kN under SAE J1179 and 149 kN under ISO 6015.

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Grupo ConstruMarket · Job site checklist

How do you read a machine's datasheet? Power, weight, capacity and force

A datasheet is read by finding first the number that decides your job and then the fine print saying how it was measured. Power can be net (what reaches the work) or gross (the engine's without some loads): only compare like with like. Operating weight includes operator, fuel and standard equipment that the datasheet details. The bucket is measured heaped. On skid steers, rated operating capacity is half the tipping load. And digging force changes with the standard: on the same Komatsu PC200-10M0 CE, the datasheet gives 138 kN under one and 149 kN under another.

Power: net or gross, and under which standard

  • Net: ISO 9249 or SAE J1349 (as Komatsu datasheets label it).
  • Gross: SAE J1995 or ISO 14396.
  • Check the rpm: “@ 2,000 rpm” is part of the figure.

Avoid

  • Comparing one's gross with another's net. Gross always comes out higher: it looks like more machine without being so.
  • Working at the tipping load. It's the point where the machine starts to tip. You work with rated capacity or the lift chart.
  • Mixing force standards. On the same PC200-10M0 CE, bucket force is 138 kN under SAE J1179 and 149 kN under ISO 6015.
  • Thinking operating weight is what goes on the truck. An attachment, extra counterweight or a bigger bucket change it.
  • Reading only the bucket's m³. Without the material's density you don't know what the load weighs.

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